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A FOREWORD. |
REMOVING PARTS. |
This is the general DIY process
for the removal and replacement of the OEM
glovebox door and lock.
Personal
Disclaimer: The removal and replacement will be
done at YOUR OWN RISK. You are responsible for
any damage or loss incurred by following this
procedure. I assume no responsibility for your
mistakes.
The Tools Needed:
A flathead screwdriver
T20 torx driver
Needle nose pliers
Rubber mallet
VW TECH BY: Waagenz |

To begin
the process in the removal of the OEM glovebox
door, you will need to remove the lower e-brake
console, armrest and the lower shift gate
console as well as some other items to access
the "hidden screw" which is found underneath the
center console...
Note: Please refer to either your Bentley
Manual, or to
MKIV: REMOVE INTERIOR PARTS on removing
interior parts found in the VW TECH link. |
|
PART 1: GLOVEBOX
DOOR REMOVAL. |
REAR SIDE
OF GLOVEBOX. |

Once you have removed the lower
console parts and the glovebox from the vehicle
you can now begin to remove the glovebox door. |

Flip the glovebox over. There are
two metal pieces that run down each side of the
glove box. There are two round pegs on the right
and left side. These pegs go into the metal
pieces on the back. The pegs help hold the door
in place and move or rotate the door to open and
close. Also on the left side there is a shock
which controls the speed at which the glove box
door moves when opened. |
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SHOCK REMOVAL. |
STEP 1. |
 |

Using your T20 Torx driver,
remove the screw which connects the shock to the
glovebox door. You will need to move the top
plastic part of the shock over slightly to
access the torx screw. |
|
STEP 2. |
STEP 3. |

Flip up the plastic piece that
connects the shock to the glovebox door, and
push the upper plastic part into the base of the
shock. |


Remove the two (2) black pegs
that are on the right and left sides of the
glovebox. Using a flathead screwdriver, place it
underneath the peg head and pry the peg outward.
You can also use the metal as a brace to help
you out as you push out the peg. |
|
STEP 4. |
STEP 5. |




Now you are ready to remove
the glovebox door. Gently push down on the upper
hooked plastic piece, and slide it thru the slot
at the top of the glovebox door, on each side. |

Grab the glovebox door on each
side and lift the glovebox door up and out. |
|
ADDING NEW DOOR. |
PART 2: GLOVEBOX
LOCK REMOVAL AND REPLACEMENT. |

Once you have removed the
glovebox door, you can now replace your old
glovebox door with the new one. Reverse the
steps as mentioned before to reinstall the
glovebox. (It is possible that you may need the
rubber mallet and perhaps a flathead screwdriver
to lightly knock the pegs back into the holes in
the back of the glovebox. They can be hard to
get back into place!). |
 |
|
STEP 1. |
STEP 2. |


With the glovebox handle off
the glovebox flip the handle over. There are
four (4) tabs that go around the outside of the
glovebox lock. There are two at the top and
bottom. Using the needlenose pilers, bend the
two upper tabs back (as far as possible), then
bend and break the lower two tabs. This will
loosen the lock inside of the handles housing. |

Take the
needlenose and bend back on the upper plastic
piece that is at the top of the handle. This
will free up the housing so you can remove the
lock. To prevent the lock from coming apart
and having to reassemble it, insert your key
into the lock before you remove the lock
cylinder from the old handle. (special
thanks to vortex user, mahmgb for this tip.)
There are two sloted openings on either side on
the back of the lock. Using a flathead
screwdriver, put the screwdriver into the slot
and push the lock out of the handle housing. |
|
THE LOCK
CYLINDER. |
STEP 3. |

This part of the DIY is in the
event that if your lock does come apart, you can
reassemble it. If you do not need to reassemble
your lock, please refer to Step Six at the
bottom of this DIY to complete the lock
installation process.
Make sure you have a small box or bucket to
catch the lock and pieces when you remove the
lock from the handle. There are some small
pieces inside the lock that you DO NOT WANT
TO LOSE!!! There are spring loaded lock tumblers
inside of the lock cylinder!
Inside the lock there are three (3) parts. The
lock cylinder, 3 lock tumblers and 3 small
springs. When removing the lock, note the
orientation of the lock tumblers. Each tumbler
has a number designated to it like a combination
lock. This will be important in putting the lock
back together. |

There are three
thin slots inside the lock cylinder. At the
bottom of each slot you will see that it is
rounded. Place the springs into the holes at the
bottom of each slot. |
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STEP 4. |
STEP 5. |



Place
the tumblers back into the slots. Place the
narrower part of the tumbler in first. If you
put it in incorrectly, the lock will not work.
Try to note the orientation when they came out
of the lock. This will help you with the
installation of the tumblers. Place the tumblers
in this direction like in this image. |

Checking the lock.
Take your key and insert it into the lock. The
tumblers inside of the lock should sit flush and
not stick out of the lock cylinder. If they do,
the tumblers have been placed into the lock
incorrectly, like in this image.
THIS IS WRONG!!!! Also, your key will not
go completely into the lock. If it looks like
the picture above, try again with the lock
reassembly. Refer back to the information before
mentioned.
This is the way the lock should look when the
key is inserted and it should go all the way
into the lock.

THIS IS CORRECT!!! The tumblers should be
flush with the lock cylinder. |
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STEP 6 - INSTALLING
LOCK BACK INTO GLOVEBOX HANDLE. |
STEP 7. |

Keep the key in the lock. Make
sure you hold the key slot in the vertical
position (the unlocked position). Also make sure
that the tab in the back of the lock is placed
in on the left side when inserting the lock back
into place. Slightly open the glovebox and put
your hand behind the area where you are pushing
the lock into. This will give you some stability
when pushing the lock back into the handle. |

Place this side
into the left of the hole, ie: the tab that is
sticking up in the back of the lock. |
|
STEP 8. |
STEP 9. |

Gently guide the lock back into
the glovebox handle with the key inserted (see
photos below).

 |

Place your hand inside the
glovebox behind the handle housing. Not to much
effort will be needed to push the lock back in.
It should pop in very smoothly. Test the lock
with your key to insure that the lock works
properly. |
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THE FINISHED
PRODUCT. |
|

Close up your glovebox and enjoy
a fully functional glovebox door. |
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