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A
FOREWORD. |
STEP 1. |
Removing the door
panels is a simple task but too many people are
intimidated by it, particularly when it comes to
removing the manual window crank and door
release handle. A shop manual, like the Bentley
or Haynes, are essential shop tools every
mechanic should purchase before they buy any
other tool! This document is meant to be a
visual supplemental to either of the shop
manuals. I highly recommend the Haynes manual
for direction when it comes to interior work
because it has more pictures and better
instructions. Anyway, let's begin!
VW TECH BY: Toby Erkson |

For this document
the left rear door was used for illustration.
This can be used with the other doors but follow
your shop manual for further directions on
removing the front panels as you need to remove
the side-view mirror trim.
Remove the door handle trim by carefully prying
it away. Inside will be two large screws that
hold the panel to the door; remove them with a
#2 Phillips screwdriver. |
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THE WINDOW CRANK. |
STEP 2. |

Removing the
window crank is very, very easy! Here's what it
looks like...pretty innocent, right? |

Just reach behind
the stem of the handle and push the circular
trim piece about 1/4" away. |
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STEP 3. |
STEP 4. |

Now simply pull
the crank away from the door panel! This is what
it looks like after you pull it off: |

While we're on the
subject of the crank, let's put a better looking
one on just for grins. Take the crank and place
it on the exposed splined shaft and push the
circular collar back in the direction of the
crank stem, as so. |
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STEP 5. |
STEP 6. |
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Okay, let's move
on. If you've put the window crank back on I
suggest you take it off again. Now comes
the part of removing the panel. I remove the
large speaker as it helps reduce the weight on
the panel and makes manoeuvring it more easy.
Then I remove the door lock pull by first
locking the door then unscrewing it. Having the
pin in the locked (down) position makes it
easier to remove the door panel as well. Remove
the panel retainers that are around the panel
with a 2.5mm
Allen wrench. There are six on the rear doors
and seven on the front -- well, at least on my
Jetta. Be sure to unscrew them all the way out.
They're all the same length so it's okay if you
put them in one pile out of the way. Now the
panel is ready to be removed. |

Pick a bottom
corner and carefully pull on the panel to pop it
loose from its retainers. Only release the sides
and bottom of the panel but
NOT THE TOP.
Once the panel is released from its retainers
pick the very end of the top of the panel where
it's held in by the trim at the window. Very
carefully pull the panel out, giving it a slight
wiggle if necessary. If it looks like the panel
may become damaged then move to the opposite end
and try pulling there. The panel may be in the
trim pretty good, especially if it's never been
removed. But it will slide free and as soon as
it does the rest of the panel will quickly
follow. Now, once free (but not off the door
yet!) we see that the door release handle is
still captured by the panel. This is fine,
simply 'open the door' by pulling on the handle
then guiding the panel past it. Don't for get to
unplug the small speaker. There, now the panel
is free! Here is what the back of the panel
looks like. |
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DOOR RELEASE/CONTROL ROD. |
STEP 7. |

Here's what the
door release handle with the control rod
connected looks like, viewed from the rear of
the door. |

Take the foam
surrounding the door release assembly and move
it aside, exposing everything. |
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STEP 8. |
STEP 9. |

Put a small
flat-head screwdriver under the assembly where
the locking tab is located and pull the tab away
from the door, then slide the assembly to the
rear of the door, thus releasing it. |

Pivot the assembly
down and remove it from the control rod. |
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STEP 10. |
STEP 11. |

Connect the new
assembly to the control rod in the reverse
direction as the removal. |

Put the assembly
base tabs back into their holes and firmly push
on the assembly as you slide it forward, making
sure all three tabs lock back in to place. Test
the handle to make sure it moves freely. Put the
foam surround back around the assembly and
admire the new handle. |
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STEP 12. |
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Put the panel back
on the door. Be sure to poke the new door
release handle through the panel trim opening
and install the panel. When tightening the panel
retaining screws make sure they are snug and not
over tightened! Enjoy the new look!! |
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