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| WHAT
YOU NEED. |
STEP
1. |
This
is a simple and quick modification that will
shorten the length of the shifter. This will
NOT shorten the actual throw like a short
throw kit, it will only shorten the height of
the shifter and the distance the shift knob
travels. Remember, this is a permanent
modification so only take off a little bit at
a time and test!
Tools you'll need:
*12mm x 1.5mm die (this will cut the new
threads in the shifter shaft).
*Cutting oil.
*Drop cloth or similar to protect the shifter
mechanism.
*Ttubing cutter for the 2.0L cars (hollow
shaft) or a hacksaw or cutting disc for the
VR6 (solid shaft).
and patience :) Optionally (for us anal
folks), a permanent marker and ruler.
VWTECH BY: Toby
Erkson
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The first
thing to do is put the car in neutral. Next,
unscrew the shift knob then pop off the
shifter surround base from the center console.
This is easily pried off with the help of a
flat bladed screwdriver and pulling up with
your fingers.
Now you want to put something down to protect
the shifter base from becoming clogged with
debris when you are cutting the new threads on
the shifter. I used a paper towel but a piece
of cloth would probably be a better idea.
To get a general idea of where to cut your
threads to, take a ruler and draw a line with
a permanent marker the distance you want to
drop your shift know to, measuring from the
bottom of the threads. As shown above, I've
put a mark 1/2" below the threads. |
| STEP
2. |
STEP
3. |
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Apply cutting
oil to the threads on the shifter and thread
the die until it hits the bottom of the
shifter threads. Begin cutting the new threads
(follow the directions supplied with the tap
& die kit or listen to someone who knows
how to do this) down to the mark you made,
remembering to back off every 1/4 - 1/2 turn
to release the cut metal from the teeth.
Once you've reached your mark back off the die
and wipe the metal shavings and oil from the
threads on the shifter shaft. It'll be
difficult to see so give it your best
estimate; what I did was cut until the center
of the die was about where the mark would be. |
Now place the
tubing cutter on the shaft the same distance
you cut new threads to but measure from the
top. Following my example, since I added
1/2" to the bottom of the threads I will
cut 1/2" from the top of the shaft, as
shown above.
Because the tubing cutter will follow the
threads, you will need to rotate the tubing
cutter 180° clock-wise, rotate it back to the
'home' position, rotate it counter clock-wise
180°, and return it to the 'home' position.
Tighten the cutter and repeat until the shaft
is snipped off. Once broke free, you will need
to carefully re-thread the die onto the shaft
threads since the roller on the tubing cutter
will have dulled them some. |
| STEP
4. |
BEFORE
/ AFTER CUT. |
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Now clean the
threads of metal shavings and oil, then remove
the filings catcher you put around the shifter
assembly. Put the shift boot back on and screw
the shift knob back on. Tighten carefully,
there's no need to wrench down on it! Sit back
and test the throw, your reach distance and
determine if you can lower it some more (if
you desire). When I cut mine down the
1/2" and tested it, it just didn't feel
or look much different so I cut another
1/2", for a total one inch drop.
If you want to cut more off, just go through
the whole procedure again now that you know
it's pretty easy! When finished, vacuum the
whole area, snap the shifter surround back on
to the center console and screw the shift knob
back on. Done! |
| BEFORE: |
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| AFTER: |
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site is not affiliated with Volkswagen
of America,
Audi
of America
or
its parent company
VW
AG
or
Audi
AG.
For
more info or questions email:
info@pocketrocket.ca
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