menu :

 : MAIN

  : GEAR  : EVENTS  : QUARTER MILE RACING  : VW TECH  : FORUMS AND CLASSIFIEDS  : LINKS  : CONTACT 


 

 
BEFORE THE INSTALL STEP 1.


Shows the engine bay before the installation of the VF-Engineering Supercharger Kit. All stock except for Neuspeed P-Flow and GIAC v11 ECU.



RELATED SITES:

VF-ENGINEERING
MOTRONIX MOTORSPORTS


Marking and drilling the pilot hole for the tool to create the hole for the oil return drain line. This is a very easy to do with effective tool supplied with the kit. The drain for the s/c needs to be threaded in to the pan. The oil pan metal is very thin and cannot be threaded properly. This tool is designed to create a metal shoulder in the oil pan to allow ample amounts of thread to be cut for the drain line. The trick is the grease the drill bit first, so most of the filings stick to the grease of the drill bit. As well as the tap.
STEP 2. STEP 3.


This is the drain fitting that is tightened to the oil pan using the supplied Loctite.


The most difficult part of the whole job is getting your hands in there to remove the oil filter housing from the car. To make life easier, the trick is to first remove the large 32mm bolt that holds square oil cooler next to the oil filter housing. move it out of the way and that gives you room to disconnect the 3 sensors on the housing. Make sure you mark or know to what sensor the colour coded wires go to. Next, you will remove the oil temperature sensor (not the one that is removed from the housing that you can see) but the top left one. The oil pressure line that feeds the s/c will be screwed into that port, and the oil temperature sensor will be mounted to the fitting of that line. Feed the line through the front of the intake and install it back to the block.
STEP 4. STEP 5.


This shows the oil line, air filter housing and intake tube removed. The stock tensioner will be removed, and also the serpentine belt.


The charcoal canister will be removed and relocated to the other side of the vehicle, and there is actually a nice mounting spot where it will be clipped in like factory. You will have to trim a bit to make it fit, but it fits perfectly. Lastly will have to run the rubber lines from under the car and across to connect back to the canister.
STEP 6. STEP 7.


This shows the rubber lines routed along the front sub frame area. Four or ties should do the job.


There is a check valve that prevents boost pressure into the breather hose system. This is the only line off the throttle body. Cut and install the check valve in the right direction. One way it allows vacuum to pass through, but as soon as it hits boost, it closes the valve and doesn't allow boost pressure in to the crankcase system.
STEP 8. STEP 9.


The factory tensioner is removed and the new mounting bracket is installed. This bracket will be the mounting point for the charger.


The power steering pulley has to be replaced with the new one supplied in the kit.
STEP 10. STEP 11.


This is the s/c mounted to the bracket. The bracket on the charger is slotted to allow it to swivel for belt adjustment. When mounting the charger, feed the new serpentine belt around the s/c pulley then snug the bolts to line up the s/c. The drain line for the charger is now connected at the bottom of the charger.


This image shows the new belt lined up with the alternator pulley. I tensioned the charger and bolted it securely.
STEP 12. STEP 13.


The intake tube, mounts neatly so the inlet is now feeding through the hole of the body where the charcoal canister used to live. The mass air flow sensor will be mounted on the inlet side of the charger, where its supposed to be, and not on the outlet side of the charger like another kit is designed :)


This is the line where the diverter valve is connected to allow boost pressure back into the intake system under shifts.
STEP 14. STEP 15.


This shows the charger and intake pipe connected to the throttle body. A nice clean finish to the engine compartment.


This shows the oil pressure line connected to the charger and how it fits perfectly in the engine bay.
STEP 16. CLOSER VIEW OF ENGINE BAY


A closer view of the kit in the engine bay.


I recommend replacing wires and plugs and fuel filter. Your basic tune up. VF-Engineering suggests OEM is adequate for Stage I so the nice red factory wires will do the job!
STEP 17. ANOTHER ENGINE SHOT


There is a Garret chip included with the VF kit (on an intricate encryption board). The tricky task was making sure you do not bend the little pins while inserting the chip. This chip is designed to allow proper timing curves at certain rpm's and optimize fuel delivery.


Another shot of Davide's engine bay.
LOOKING AT INTAKE PIPE STEP 18.


Another image looking at the intake pipe to the throttle body.


Finally the kit is completed installed. Before running to the ignition check all fittings and pipe work to make sure everything is okay. Finished? do it again :) Start your car and let the newly installed ECU conform to the new application. You will definitely notice a different tone to the motor once the proper mapping is in place. Drive and enjoy!
 

This site is not affiliated with Volkswagen of America, Audi of America
or its parent company VW AG or Audi AG.
For more info or questions email: info@pocketrocket.ca